Mechanical Vibrations

Study of oscillatory motion in mechanical systems, including analysis, measurement, and control techniques.

Key Equations

SDOF Motion

mẍ + cẋ + kx = F(t)

ω_n = √(k/m)

ζ = c/(2√(km))

Response

M = 1/√[(1-r²)² + (2ζr)²]

Applications

  • • Machine Health Monitoring
  • • Automotive Suspension
  • • Building Seismic Design
  • • Rotating Machinery
  • • Precision Instruments
  • • Noise Control

Key Concepts

  • • Natural Frequency
  • • Damping Ratio
  • • Resonance
  • • Modal Analysis
  • • Vibration Isolation
  • • Frequency Response

Fundamentals of Vibration

Mechanical vibration is the oscillatory motion of a system about an equilibrium position. Understanding vibration fundamentals is essential for designing systems that operate smoothly and reliably.

Basic Vibration Parameters

x(t) = A cos(ωt + φ)
v(t) = -Aω sin(ωt + φ)
a(t) = -Aω² cos(ωt + φ)

Where:
x(t) = displacement (m)
v(t) = velocity (m/s)
a(t) = acceleration (m/s²)
A = amplitude (m)
ω = angular frequency (rad/s)
φ = phase angle (rad)
t = time (s)

Frequency Relationships

f = ω/(2π) = 1/T
ω = 2πf = 2π/T

Where:
f = frequency (Hz or cycles/s)
ω = angular frequency (rad/s)
T = period (s)

RMS and Peak Values

x_rms = A/√2 = 0.707A
x_peak = A
x_peak-to-peak = 2A

RMS (Root Mean Square) values are commonly used for vibration measurements and analysis.

Vibration Units and Conversions

Displacement: mm, μm, mils (1 mil = 25.4 μm)
Velocity: mm/s, in/s (1 in/s = 25.4 mm/s)
Acceleration: m/s², g (1 g = 9.81 m/s²)
Frequency: Hz, CPM (1 Hz = 60 CPM)

Single Degree of Freedom Systems

Single degree of freedom (SDOF) systems are the foundation for understanding more complex vibrating systems. They consist of mass, stiffness, and damping elements.

Equation of Motion

m(d²x/dt²) + c(dx/dt) + kx = F(t)
mẍ + cẋ + kx = F(t)

Where:
m = mass (kg)
c = damping coefficient (N·s/m)
k = spring stiffness (N/m)
x = displacement (m)
F(t) = external force (N)

Natural Frequency and Period

ω_n = √(k/m)
f_n = ω_n/(2π) = (1/2π)√(k/m)
T_n = 1/f_n = 2π√(m/k)

Where:
ω_n = natural angular frequency (rad/s)
f_n = natural frequency (Hz)
T_n = natural period (s)

Damping Ratio and Critical Damping

ζ = c/(2√(km)) = c/c_c
c_c = 2√(km) = 2mω_n

Where:
ζ = damping ratio (dimensionless)
c_c = critical damping coefficient (N·s/m)

Free Vibration Response

Underdamped (ζ < 1): x(t) = Ae^(-ζω_n t) cos(ω_d t + φ)
ω_d = ω_n√(1 - ζ²)
Critically damped (ζ = 1): x(t) = (A + Bt)e^(-ω_n t)
Overdamped (ζ >1): x(t) = Ae^(r₁t) + Be^(r₂t)

Where:
ω_d = damped natural frequency (rad/s)
r₁,r₂ = roots of characteristic equation

Logarithmic Decrement

δ = ln(x_n/x_(n+1)) = 2πζ/√(1 - ζ²)
ζ = δ/√(4π² + δ²)

Where:
δ = logarithmic decrement
x_n, x_(n+1) = successive peak amplitudes

Forced Vibration and Resonance

Forced vibration occurs when a system is subjected to external excitation. Understanding resonance phenomena is crucial for avoiding destructive vibrations and optimizing system performance.

Harmonic Excitation Response

F(t) = F₀ cos(ωt)
x(t) = X cos(ωt - φ)
X = F₀/k × M(r,ζ)

Where:
F₀ = force amplitude (N)
X = displacement amplitude (m)
ω = excitation frequency (rad/s)
φ = phase lag (rad)
M(r,ζ) = magnification factor

Magnification Factor

M = 1/√[(1-r²)² + (2ζr)²]
r = ω/ω_n
φ = tan⁻¹[2ζr/(1-r²)]

Where:
M = magnification factor
r = frequency ratio

Resonance Conditions

At resonance (r = 1): M_max = 1/(2ζ)
Peak occurs at: r_peak = √(1 - 2ζ²)
M_peak = 1/(2ζ√(1 - ζ²))

Resonance amplification can be extremely large for lightly damped systems (small ζ).

Quality Factor and Bandwidth

Q = 1/(2ζ) = ω_n/(2Δω)
Δω = ω₂ - ω₁ (half-power bandwidth)

Where:
Q = quality factor
Δω = bandwidth at -3 dB points
ω₁, ω₂ = frequencies at M/√2

Transmissibility

TR = F_transmitted/F_applied = √[(1 + (2ζr)²)/((1-r²)² + (2ζr)²)]
For r > √2: TR < 1 (isolation)

Transmissibility describes the ratio of transmitted force to applied force in vibration isolation.

Multi-Degree of Freedom Systems

Multi-degree of freedom (MDOF) systems have multiple natural frequencies and mode shapes. Understanding modal analysis is essential for complex structural and mechanical systems.

Equations of Motion

[M] + [C] + [K]x = F(t)
For free vibration: [M] + [K]x = 0

Where:
[M] = mass matrix
[C] = damping matrix
[K] = stiffness matrix
x = displacement vector
F(t) = force vector

Eigenvalue Problem

([[K]]-ω²[[M]]){φ} = {0}
det([[K]]-ω²[[M]]) = 0

Where:
ω² = eigenvalues (natural frequencies squared)
{φ} = eigenvectors (mode shapes)

Modal Analysis

{x(t) = Σ φᵢ qᵢ(t)
q̈ᵢ + 2ζᵢωᵢq̇ᵢ + ωᵢ²qᵢ = Qᵢ(t)/Mᵢ

Where:
qᵢ(t) = modal coordinates
φᵢ = mode shape vectors
Qᵢ(t) = modal forces
Mᵢ = modal masses

Orthogonality Conditions

φᵢᵀ[M]φⱼ = 0 (i ≠ j)
φᵢᵀ[K]φⱼ = 0 (i ≠ j)
φᵢᵀ[M]φᵢ = Mᵢ, φᵢᵀ[K]φᵢ = Kᵢ

Orthogonality conditions allow modal decoupling and independent analysis of each mode.

Modal Participation Factors

Γᵢ = φᵢᵀ[M]{r}/Mᵢ
Effective modal mass = Γᵢ²Mᵢ

Where:
Γᵢ = modal participation factor for mode i
{r} = influence vector (direction of excitation)

Vibration Measurement and Analysis

Vibration measurement and analysis techniques are essential for monitoring machine health, diagnosing problems, and validating analytical models.

Measurement Parameters

Displacement: Low frequency (0.1-10 Hz), large amplitude
Velocity: Medium frequency (10-1000 Hz), general purpose
Acceleration: High frequency (>1000 Hz), impact/shock
Relationship: a = ω²x, v = ωx (for sinusoidal motion)

Frequency Domain Analysis

X(f) = ∫ x(t)e^(-j2πft) dt (Fourier Transform)
PSD = |X(f)|²/T (Power Spectral Density)

Where:
X(f) = frequency domain representation
x(t) = time domain signal
T = measurement time

Statistical Parameters

RMS = √(∫ x²(t) dt / T)
Peak = max|x(t)|
Crest Factor = Peak/RMS
Kurtosis = μ₄/σ⁴

Where:
μ₄ = fourth central moment
σ = standard deviation
Normal kurtosis = 3, higher values indicate impulsive content

Frequency Response Function

H(ω) = X(ω)/F(ω)
|H(ω)| = magnitude, ∠H(ω) = phase
Coherence = |G_xy|²/(G_xx × G_yy)

Where:
H(ω) = frequency response function
G_xy = cross-power spectral density
G_xx, G_yy = auto-power spectral densities

Vibration Severity Standards

Machine ClassGood (mm/s RMS)AcceptableUnacceptable
Class I (Small machines)0.28-0.450.45-1.12>1.12
Class II (Medium machines)0.45-0.710.71-1.8>1.8
Class III (Large machines)0.71-1.121.12-2.8>2.8
Class IV (Heavy machines)1.12-1.81.8-4.5>4.5

Vibration Control and Isolation

Vibration control techniques are used to reduce unwanted vibrations and their effects on system performance, comfort, and structural integrity.

Passive Vibration Isolation

Isolation efficiency = 1 - TR
For f/f_n >√2: Isolation occurs
f_n = (1/2π)√(k/m)

Where:
TR = transmissibility
f = excitation frequency
f_n = natural frequency of isolator

Dynamic Vibration Absorber

ω_a = ω_n (tuned absorber)
μ = m_a/m (mass ratio)
ζ_opt = √(3μ/8(1+μ))

Where:
ω_a = absorber natural frequency
m_a = absorber mass
m = primary system mass
ζ_opt = optimal damping ratio

Active Vibration Control

F_control = -G(s) × x_measured
G(s) = controller transfer function

Active control uses sensors, controllers, and actuators to generate forces that cancel vibrations.

Damping Treatments

Free layer damping: Viscoelastic material bonded to structure
Constrained layer damping: Viscoelastic layer between two stiff layers
Tuned mass dampers: Secondary mass-spring-damper systems
Friction dampers: Energy dissipation through sliding friction

Isolation System Design

ApplicationNatural FrequencyTypical Materials
Building isolation0.5-2 HzLead-rubber bearings
Equipment isolation5-15 HzSteel springs, rubber
Precision instruments1-5 HzAir springs, active systems
Vehicle suspension1-2 HzCoil springs, shock absorbers